Traditional hardwood and stone flooring options are more costly than LVT. Luxury vinyl tile has a softer surface than other flooring materials, like wood or stone, which is more comfortable underfoot and sound reducing, which is a very important trait for many facilities. With this solution, flooring installation costs, as well as installation times, can be reduced. Using newer loose-lay systems makes it possible to use LVT with minimal surface preparation. LVT can be easily installed in two ways, either with glue or with a loose-lay floor. The Benefits of Choosing Luxury Vinyl Tile Once milled, the product is boxed, wrapped, stacked on a pallet, and ready for shipment. The non-defected slabs will then be loaded into the press which offers alternative product sizes and is then sent to milling. Being able to inspect each slab before milling allows technicians to inspect and mark defective areas. This is important because it keeps the product in a uniform state during the milling process which helps to ensure consistent milling from one board to the next. From there the slabs are palletized and taken to Inspection, the final stop.ĭuring inspection, the slabs are brought into an air controlled room that will maintain the same temperature year round. Once cooled back down, this process is added “insurance” to produce a stabilized product that will reduce the opportunity for “doming or cupping” due to stresses between the layers in the finished planks. The slabs then pass through an annealing oven that uses heated air to raise the temperature of the entire slab to a point that any stress between the layers are relieved. Once the texture is applied, the scratch and scuff Top Coat will be applied. Here, under heat and pressure, engraved rollers apply the textured design onto the face of the product which can be a light “tick” or a “deep” emboss. Once the layers are fully formed, the sheet enters into the embossing section. Clear coatings such as aluminum oxide will keep your flooring from rapidly wearing. Wear layer – The wear layer plays a crucial role in the lifespan of your tiles.Print layer – Certain premium types of LVT come manufactured with realistic, 3D visuals that can be installed to resemble ceramic or stone.Fill layer – Stability layer for indentation resistance.Backing layer – Sound absorbing layer with textured grip.The tiles are constructed of the following four layers: Through the use of heat and pressure, lamination is a continuous process that bonds one layer to the next until all layers are fully formed. ![]() Once the sheet is passed through the heated rolls, it is then sent through a cooling section and sent to lamination. ![]() By manipulating the rolls, the width and thickness of the sheet can be controlled with precise accuracy and consistency. The calendering process uses a series of heated rollers to “roll or squeeze” the compound into a continuous sheet. Once the team has a satisfactory compound to work with, it is ready to begin the calendering process. The raw materials used in the production of LVT include polyvinyl chloride resins (PVC) and calcium carbonate. Large amounts of raw materials are mixed so that the team can study their interactions. ![]() LVT is manufactured through the following five primary processes.įrom the beginning, research and development teams aim to simulate and evaluate new innovative concepts through trial and error. To go the extra mile in understanding LVT, let’s take a look at how it’s made. Even the most trained of eyes have a hard time distinguishing LVT from the products that it mimics. Available in planks or tiles, LVT uses a realistic photographic print film and a clear vinyl layer that opens up a wide variety of design concepts. Short for luxury vinyl tile, LVT is designed to replicate hard surface flooring materials such as stone or wood, yet provide many more practical benefits.
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